Intelligent steel cutting production line bd18a

The intelligent section steel cutting production line can automatically cut the round pipe, square pipe, H-shaped steel, angle steel and other special-shaped steel, which can realize automatic loading and unloading, automatic transmission to the cutting area, and the mechanical arm carries fine plasma linkage, so as to easily complete the workpiece groove cutting.

The intelligent section steel cutting production line has perfect standard auxiliary device. The whole machine mechanism is composed of feeding and unloading conveyor, cutting center of mechanical arm and protective sheet metal.

The electronic control system adopts ECS numerical control system. ECS is the fastest CNC system at present, which can control multi axis movement. It adopts EtherCAT bus communication, between CNC and PLC, servo, the communication speed is up to 100M / s, the response is faster and the accuracy is higher. The standard and friendly operation interface is convenient for users to develop, debug and diagnose.

Bdcam-a is used in the cam system, which has a complete macro drawing library of section steel processing. It is convenient and fast for the special graphic operation interface of square tube, round tube, angle steel, H section steel, flat steel, etc.

The auxiliary system can choose smoke and dust purification device, remote control equipment, tube detection equipment, etc.

Introduction of equipment

Intelligent robot profile steel cutting production line is a new generation of industrial profile steel production equipment with standardization, specialization and intelligence, which is independently researched and developed by our company. The whole machine has stable performance, reliability, expansibility and adaptability, and can complete the plasma cutting process with high precision and efficiency. Due to its high cost performance, it is welcomed by users at home and abroad.

The intelligent robot section steel cutting production line can automatically cut the square tube, H section steel, channel steel, angle steel, flat steel and other special-shaped steel, realize the automatic loading and unloading, automatic transmission to the cutting area, automatic tube shape detection, automatic separation of long and short materials, automatic chip removal, etc., configure fine plasma, and easily complete the auxiliary functions of workpiece cutting, marking, drilling, etc.

Type characteristics

1、 Standardization and specialization

The equipment is designed for the development of pipes and profiles, providing standardized equipment configuration, and customizing some functions according to the actual needs of customers:

● H-beam cutting (Standard Version)

● rectangular tube cutting (Standard Version)

● pipe section steel cutting (customized version)

● cutting + drilling (customized version)

2、 Intelligence

The hardware system with EtherCAT bus as the core and the software system with CoDeSys software as the core meet the basic ability of intelligent cutting.

1. Special robot CNC system, ECAT + CoDeSys can flexibly customize robot control process, open internal control program, strong secondary development ability, controllable core components and adjustable;

2. Adopting multi axis numerical control technology + high-speed real-time EtherCAT field bus, instead of the original simulation mode, the high-precision synchronous control of the equipment is realized; the software and hardware platform based on CoDeSys + A8 combines the EtherCAT real-time bus with the motion control algorithm to ensure the real-time control of the equipment;

3. With the application of absolute value encoder, the limit switch and origin switch are omitted, and the wiring is greatly saved while the fault point is reduced;

4. The intuitionistic and visualized open bus network configuration and perfect hardware equipment diagnosis function provide a strong guarantee for the convenience of user programming and debugging, the simplification of field operation process and the realization of factory automation;

5. Using bdcam-a, the software (CAM) system has a complete macro drawing library for section steel processing, which is perfectly matched with the CNC system of the whole machine and truly realized

The whole process intelligence of cutting production line.

3、 Strong expansibility

The whole machine has strong expansibility, and can add auxiliary functions such as drilling, coding, remote control and so on according to the needs of users.